FLEXIBLE IDEAS, FLEXIBLE SHAPES: CUSTOMIZE YOUR PRODUCTS WITH HIGH-FREQUENCY WELDING

When we talk about high-frequency welding, we consider an extremely particular process, which allows thermoplastic material to be trasformed into tailor-made objects to satisfy any technical or operational requirement.

It is possible to merge together two parts on the joints through the high-frequency or radio frequency welding. This process allows a high level of customization, which is used to create strong products with resistant joints and with a clean and minimal design.

We can produce nautical buoys or customized gadgets for events or anniversaries. We can also create technical industrial projects which are tailor-made. We can create outdoor and indoor furnishing accessories, medical aids and polyurethane products for the beauty and wellness area.

The list of things that can be done is still long and these are just a few examples of the most typical and performing ones. In all cases, the high-frequency welding is a process that garantees long-lasting and safe joints over the years. Thanks to this particular tecnique, you can get very different results, depending on the method of application or the reference field.

How does the high-frequency welding work? What kind of advantages does it offer?

The most popular and compatible materials with the high-frequency welding are polyurethane (PU) and polyvynil cholride (PVC). Let’g go into details about the high-frequency welding. The physical process is generated by one or more films of high-frequency material which are put through an electrode. The molecular structure moves and the plastic materials starts to heat up and soften until the two parts merge together.

The secret of the performing results is related to the pressure and the time schedule, in addition to the right machinery. Doing a quick comparison with other technologies, it results that high-frequency welding with PU and PVC is “greener” and more sustainable but it is also safer for the operator of the machinery, because there is no vapor produced and additives are not a part of the process. These two factors could damage the human health.

We said that PVC and PU are the most compatible materials for the high-frequency welding but it is also correct to affirm that Essay Group can work on leather, eco-leather and matchable tissues. The high-frequency welding is very flexible and as it was said before, it can be used for fashion, furnishing and medical purposes or customized promotional products.

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